Ibisubizo bitanu byuzuye kugirango bikureho umukungugu na burrs muburyo bwo gutema amashanyarazi

Mugukora bateri ya lithium nibindi bikorwa, gukata urupapuro rwa electrode ninzira ikomeye. Nyamara, ibibazo nkumukungugu na burrs mugihe cyo gukata ntibibangamira gusa ubwiza nimikorere yimpapuro za electrode ahubwo binatera ingaruka zikomeye kubiterane byakurikiyeho, umutekano wa bateri, nubuzima bwa serivisi. Twifashishije ubunararibonye mu nganda n'ubuhanga mu bya tekinike mu bicuruzwa bya karbide, twateguye ibisubizo bitanu byuzuye kugira ngo bikemure neza ibyo bibazo, bizamura umusaruro ndetse n'ubwiza bw'ibicuruzwa.

I. Hindura ibikoresho by'ibikoresho n'ibishushanyo mbonera

(1) Hitamo-Gukomera cyane, Kwambara-Kurwanya Carbide Ibikoresho

Gukata urupapuro rwa electrode bisaba gukomera bidasanzwe no kwambara birwanya ibikoresho byo gutema. Ibikoresho bisanzwe bikunda gucogora vuba mugihe cyo gukata, biganisha ku mukungugu na burrs. Ibinyuranye, ibikoresho bya karbide ikora cyane nka WC-Co ikurikirana hamwe na cobalt nyinshi byongera imbaraga zo kwihanganira kwambara. Icyiciro cya cobalt gishimangira ubumwe hagati ya tungsten karbide, bikarinda ubukana bwigihe kirekire kandi bikagabanya ivumbi na burr biterwa no kwambara ibikoresho.

(2) Emera igikoresho cyihariye cya geometrike

Kurenga guhitamo ibikoresho, gushushanya ibikoresho bigira uruhare runini. Urugero:

• Gukata impande zose: Mugabanye gukata imbaraga no gutanyagura, kugabanya burr.
• Chip Breaker Grooves: Korohereza kwimura chip yoroshye, kwirinda kwirundanya chip no kugabanya ivumbi.
• Kuzenguruka neza no kwibanda: Menya neza guca umutekano, kurushaho kugabanya inenge.

II. Igenzura risobanutse ryibice byo gutema

(1) Hindura uburyo bwo guca umuvuduko

Umuvuduko ukabije wo kubyara ubyara ubushyuhe, koroshya ibikoresho bya electrode no kongera ivumbi na burrs. Ibinyuranye, umuvuduko uri hasi cyane ugabanya umusaruro. Binyuze mu igeragezwa rikomeye no gusesengura amakuru, turasaba:

• Gitoya / Ibikoresho byoroshye: Metero 10-15 kumunota
• Umubyimba / Ibikoresho bikomeye: Metero 8-12 kumunota

Iyi ntera iringaniza ubuziranenge nubushobozi bwa electrode zitandukanye.

(2) Guhindura igipimo cyibiryo

Igipimo cyibiryo gikwiye cyemeza gukata neza nta kurenza igikoresho. Urwego rusabwa:

• Amabwiriza rusange: 0.05-0.2 mm / impinduramatwara
• Ibikoresho-Byahinduwe: Ibikoresho binini / bikomeye bisaba ibiciro byo kugaburira hasi

Guhindura guhuza hamwe no kugabanya umuvuduko utezimbere ibisubizo.

(3) Kugenzura Gukata Ubushyuhe

Ubushyuhe butangwa mugihe cyo gukata burashobora gutesha agaciro ibikoresho nibikoresho bikora. Shyira mu bikorwa uburyo bwo gukonjesha (urugero, gukonjesha spray, umwuka ukonje) kugirango ukomeze ubushyuhe buri munsi ya 40 ° C. Ibi bigabanya ubushuhe bwumuriro, byongerera ubuzima ibikoresho, kandi bikuraho inenge ziterwa nubushyuhe bukabije.

III. Ibikoresho bisanzwe Kubungabunga no Gusimbuza

Ibikoresho byambarwa byanze bikunze kwambara mugihe kirekire. Shiraho gahunda yo kubungabunga harimo:

• Ubugenzuzi bugaragara na Microscopique: Kurikirana imyambarire yambaye ukoresheje ibikoresho bisobanutse.
• Intera yo Gusimbuza: Iminsi 7-10 kumasaha 8 yibikorwa bya buri munsi (hindura ukurikije ibikoresho nimbaraga zikoreshwa).
• Kwishyiriraho neza: Menya neza guhuza neza kugirango wirinde ibibazo bya kabiri.

IV. Hitamo ibikoresho bikwiye byo gutema hamwe na sisitemu yo gufasha

(1) Imashini zo gutema cyane

Shora mubikoresho birimo:

• Byinshi-Byuzuye: Kugabanya kunyeganyega no kwemeza gukata guhoraho.
• Sisitemu yo kugenzura igezweho: Gushoboza umuvuduko nukuri kugenzura (urugero, sisitemu ikoreshwa na servo).
• Uburyo bwo kohereza ibintu bihamye: Mugabanye amakosa kandi uzamure inzira ihamye.

(2) Ikusanyirizo ryumukungugu hamwe na sisitemu ya Adsorption

Shyiramo ivumbi ryiza hamwe nibikoresho bya electrostatike ya adsorption kuri:

• Komeza Ibidukikije Byakazi: Irinde ivumbi ryanduye rya electrode.
• Kunoza ubuziranenge bwibicuruzwa: Kuraho inenge ziterwa nuduce duto two mu kirere.

V. Kongera amahugurwa y'abakoresha no gutunganya inzira

Ubuhanga bwa operateri no kubahiriza protocole bigira ingaruka nziza yo kugabanya ubuziranenge. Gushyira mu bikorwa:

• Gahunda Zamahugurwa Yuzuye: Gupfukirana ibipimo ngenderwaho, gukoresha ibikoresho, kubungabunga ibikoresho, no kugenzura ubuziranenge.
• Uburyo bukoreshwa muburyo busanzwe (SOPs): Andika imyitozo myiza yo guhindura ibipimo, kwishyiriraho ibikoresho, no kugenzura bisanzwe.
• Sisitemu yo gucunga neza: Gushiraho ubugenzuzi buri gihe kugirango umenye kandi ukemure ibibazo vuba.

Gukemura ivumbi na burrs mugukata urupapuro rwa electrode bisaba uburyo bwuzuye bukubiyemo guhitamo ibikoresho, gutezimbere uburyo, kubungabunga ibikoresho, no guhugura abakoresha. Mugushira mubikorwa ibisubizo bitanu, abayikora barashobora kunoza cyane ubuziranenge bwo kugabanya, bakemeza ko umusaruro wa batiri ya lithium uhagaze neza. Nkumuyobozi wambere utanga ibikoresho byo guca karbide, ntabwo dutanga ibicuruzwa bihebuje gusa ahubwo tunatanga inkunga ya tekiniki yuzuye kugirango ifashe ubucuruzi gutera imbere kumasoko arushanwa.